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ConduitNET cost model methodology

CAPEX, OPEX, lifecycle cost, and unit cost — tied directly to the hydraulic model.

The ConduitNET Water Supply Cost Model is a physics-based, bottom-up cost framework for water supply infrastructure. It reads hydraulic model structure and results, applies location-aware economic parameters, and computes capital, operating, lifecycle, and unit water costs.

Cost framework

Three cost layers are computed together.

ConduitNET evaluates the economic consequences of a water distribution design across capital cost, operating cost, and lifecycle cost. These are not separate spreadsheets; they are linked to the same EPANET-based network model, operating patterns, and project location.

CAPEX — capital cost

  • Pipes: material, installation, trenching, fittings, reinstatement
  • Pump stations: equipment, motors, civil works
  • Tanks and storage: structural quantities and site works
  • Valves, appurtenances, land, engineering, contingency

OPEX — operating cost

  • Pumping energy from flow, head, efficiency, and operating time
  • Grid electricity, solar, or hybrid energy scenarios
  • Maintenance, replacements, and recurring assumptions where included
  • Raw-water purchase or abstraction cost when applicable

Lifecycle cost

  • Present value of capital and future operating costs
  • Design life and discount/interest-rate assumptions
  • Equipment replacements such as batteries or inverters
  • Unit cost of water from annualized cost and production volume

Cost is part of the design loop.

Pipe size changes headloss. Headloss changes pump energy. Pump energy changes lifecycle cost. Lifecycle cost feeds back into optimal pipe sizing, storage, and operations. ConduitNET makes that feedback visible immediately.

Hydraulic integration

Cost is computed from the network model, not entered as a disconnected estimate.

Network geometry

Pipe lengths, diameters, node coordinates, elevations, tank geometry, pump links, and valves define the physical system.

Hydraulic results

Flow, head, pressure, pump head, pump flow, tank behavior, and demand patterns drive power, capacity, and operating cost.

Project context

Georeferenced location, selected region, material, site condition, energy source, land class, and user overrides define the economic context.

Model-to-cost traceability

ConduitNET converts hydraulic model inputs into quantities, then converts quantities into cost.

The cost estimate is not a disconnected spreadsheet. It is computed from the EPANET / ConduitNET network model, hydraulic results, regional economic presets, and user-controlled assumptions. Users can see what comes from the model and what can be customized.

The costing chain

Network input → hydraulic result → derived physical quantity → regional unit price → CAPEX, OPEX, lifecycle, and unit-water-cost output.

ConduitNET / EPANET inputDerived quantityCost impactUser can refine
Pipe length, diameter, material, route geometryPipe material mass, trench length, trench volume, bedding/backfill volumePipe CAPEX, excavation, bedding, reinstatement, installation laborPipe material, cover depth, soil class, trench width, road restoration class
Node elevations, pressures, demands, operating patternsRequired hydraulic grade and delivered volumeService adequacy, pump sizing, operating cost, unit cost of delivered waterDemand scenarios, service pressure, peaking factors, operating schedule
Pump curves, pump links, flow, headHydraulic power, motor size, annual energy usePump station CAPEX, grid/solar/hybrid OPEX, lifecycle energy costPump efficiency, VFD/motor efficiency, tariff, solar assumptions, operating hours
Tank volume, geometry, elevation / staging heightStructural quantities, support demand, hydraulic grade contributionTank CAPEX, foundation/support, seismic/wind cost, pumping energy interactionTank type, height, material, seismic zone, foundation type, site condition
Buried / underground storage geometry and burial depthExcavation depth, slab/wall/roof quantities, uplift/buoyancy demandUST CAPEX, excavation, dewatering risk, waterproofing, backfill, surface restorationBurial depth, groundwater condition, soil/rock class, structural assumptions, reinstatement
Valves, fittings, meters, appurtenancesComponent counts and size-based quantitiesInstalled appurtenance CAPEX, maintenance allowancesValve spacing, fitting factors, supplier quotes, project standards
Georeferenced location / selected regionLabor rate, material prices, electricity tariff, solar resource, seismic contextRegional CAPEX, energy OPEX, solar sizing, lifecycle economicsPreset region, local unit prices, utility rate, contractor bid data
Financial assumptionsAnnualized cost, present value, replacement cyclesLCC and unit cost per m³ of delivered waterDesign life, discount/interest rate, contingency, E&A, replacement intervals

Intelligent defaults

ConduitNET starts with region-aware assumptions for labor, materials, construction conditions, electricity, solar, seismic context, contingency, design life, and standard component factors so early planning estimates can be generated immediately.

Customizable assumptions

Users can progressively replace defaults with local quotes, utility bills, route surveys, geotechnical data, tank supplier data, pump curves, contractor pricing, and agency-specific lifecycle assumptions.

Component methodology

Bottom-up engineering quantities drive cost.

The model computes physical quantities first, then prices them with regional economic parameters. This is why the same hydraulic system can be compared across countries, states, and project contexts.

Pipes

Pipe material cost is based on diameter, wall thickness, material density, and length. Wall thickness is related to design pressure and material strength.

t = P D / (2σ / SF)

Trenching is computed from cover depth, pipe outside diameter, bedding, trench width, soil class, water table, and surface reinstatement.

Pumps

Pump capital and operating costs are linked to hydraulic power from EPANET flow and head conditions.

P = ρ g Q H / η

Efficiency assumptions, motor/VFD performance, pump curves, operating hours, and energy tariffs determine lifecycle energy cost.

Tanks and storage

Tank costs are based on storage volume, geometry, elevation, structural quantities, material assumptions, seismic zone, foundation/site context, and tank type.

Elevated tanks, ground tanks, covered storage, underground storage, and other storage forms have different structural and lifecycle implications.

Valves, fittings, and appurtenances

Valves, fittings, thrust restraint, meters, special components, and project-specific additions can be included through explicit components or multipliers.

Civil works and land

Excavation, bedding, backfill, compaction, pavement restoration, land classification, easements, and site development can dominate costs in urban or difficult settings.

Energy, solar, and batteries

Operating cost is derived from hydraulic work over time.

EPANET provides time-varying network behavior through demand, head, and operational patterns. ConduitNET uses that hydraulic behavior to compute pumping power and lifecycle energy cost.

Grid energy

Energy cost is computed from pump power, operating duration, pump/motor/VFD efficiency, and regional electricity tariff.

Energy cost = kWh × $/kWh

Solar pumping

Solar sizing uses daily energy demand, regional peak sun hours, system efficiency, degradation, inverter losses, wiring losses, dust, and temperature effects.

kWp = daily kWh / (sun hours × efficiency × degradation)

Battery autonomy

Battery capacity is sized from pump power and required autonomy hours, with depth-of-discharge and round-trip efficiency assumptions.

Lifecycle cost can include battery and inverter replacement cycles.

Grid, solar, and hybrid alternatives can be compared.

In regions with high tariffs, weak grid reliability, or strong solar resources, energy-system choice can change lifecycle cost dramatically.

Regional economics

258 regional presets make the model location-aware.

The model includes country-level, US state-level, and selected sub-national regional presets. For georeferenced models, ConduitNET can detect the model location and apply the corresponding regional cost preset automatically.

Labor and construction

Construction labor, excavation, reinstatement, and civil works vary by region and site context.

Materials

Steel, concrete, HDPE, PVC, ductile iron, GRP, tank, and pipe-material economics are region dependent.

Energy and reliability

Electricity tariffs, solar irradiance, battery economics, and grid reliability influence OPEX and energy-system choice.

Same physics. Different economics.

A georeferenced model can start with local labor, material, electricity, solar, and construction assumptions automatically. Users can then override any value when better project-specific information is available.

Regional parameterHow it affects cost
Labor ratesInstallation, excavation, construction, tank and pump-station works
Material pricesPipe, concrete, steel, tank, and component costs
Electricity tariffPump OPEX and lifecycle cost
Solar irradiancePV array size and solar/hybrid feasibility
Grid reliabilityHybrid backup and storage assumptions
Seismic/site contextElevated tanks, foundations, structural quantities, and contingencies
Outputs

From component cost to unit water cost.

Cost outputs are intended to support design comparison, planning, feasibility, budgeting, and decision communication.

Capital outputs

  • Total CAPEX
  • Pipe, tank, pump, valve, civil, land, engineering, contingency
  • Cost by component and network segment

Operating outputs

  • Annual energy cost
  • Energy source comparison
  • Maintenance and replacement assumptions
  • Raw-water or purchase costs where used

Lifecycle and unit outputs

  • Present value lifecycle cost
  • Annualized cost
  • Cost per m³ or other unit of delivered water
  • Scenario comparison across designs and regions

Unit cost calculation

The unit cost of water is computed by annualizing capital cost and combining it with annual operating cost, then dividing by annual production or delivered volume. The exact interpretation depends on the selected design period, interest/discount rate, and production assumptions.

Refinement workflow

Start with intelligent defaults. Refine toward final estimates.

The cost model follows the same philosophy as MAGNET modeling: start immediately from the best available default, then refine only where better data changes the decision.

Early planning

Use auto-detected regional defaults, standard materials, typical efficiencies, default site conditions, and standard contingencies to generate an immediate planning estimate.

Preliminary design

Update pipe material, energy tariff, soil class, cover depth, surface reinstatement, water source, tank type, pump efficiency, land class, and multipliers.

Project-specific estimate

Override defaults with contractor bids, supplier quotes, actual utility bills, route surveys, geotechnical data, land costs, and project-specific contingencies.

There is no reason to wait until the end.

Cost drives hydraulics, and hydraulics feed back to cost. ConduitNET keeps that relationship visible from the first concept through later-stage refinement.

Accuracy, assumptions, and limitations

Rigorous enough for planning. Transparent enough to refine.

The ConduitNET cost model is designed for planning-level and feasibility-level estimation. It helps compare alternatives, guide data collection, reveal cost drivers, and support early budgeting. It is not a replacement for final engineering estimates, detailed design, site investigation, or contractor pricing.

What it does well

  • Early project screening
  • Alternative comparison
  • Regional cost sensitivity
  • Hydraulic-cost tradeoff analysis
  • Energy and lifecycle evaluation
  • Transparent assumption review

What must be refined

  • Local bid prices and supplier quotes
  • Detailed geotechnical conditions
  • Permitting and environmental costs
  • Special crossings and trenchless methods
  • Construction phasing and cash flow
  • Final site-specific engineering assumptions

Professional judgment remains essential.

The model is a decision-support and planning tool. Users are responsible for validating results against local conditions, professional standards, procurement data, and project-specific requirements.

Back to ConduitNET

The cost methodology is part of the broader ConduitNET real-time design loop: geo-referenced network layout, EPANET hydraulics, water quality, operations, visualization, cost, refinement, reporting, and publication.